An induction heating system is a high-efficiency heating device based on the principle of electromagnetic induction, converting electrical energy into thermal energy to achieve rapid and precise heating of metal workpieces. Its core components include a high-frequency AC power supply and an induction coil, widely used in metal processing, mechanical assembly, and other fields.
Induction Heating System Introduction
The HV580 series is suitable for various metal quenching, annealing,brazing,hot disassembly and assembly of screws,straightening and leveling of ship plates,normalizing of railway rails,pre-coating removal,and bending of large pipes.
Product Features Introduction
Industry-Leading Wide Inductance Design
The electromagnetic induction heating system incorporates a wide-range adjustable inductance design (1μH to 600μH),covering low inductance values for precision localized heating and high inductance values for large-volume penetration heating. This adaptability supports diverse industrial scenarios,with adaptive resonant control technology ensuring efficient energy coupling across variable load conditions (e.g.,changes in metal material or size),significantly enhancing system compatibility and heating efficiency.Integrated Isolation Transformer
Utilizing nanocrystalline magnetic cores to minimize high-frequency eddy current losses and boost efficiency,the isolation transformer effectively reduces noise generated by high-frequency inverters,mitigating electromagnetic interference on the power grid.It also isolates the output ports from the grid for enhanced safety.Precision Temperature Control for Improved Process Quality
Achieves high-accuracy temperature control within ±3°C (up to ±1°C),ideal for demanding applications like semiconductor manufacturing and precision metal heat treatment.Non-contact heating prevents oxidation and deformation,ensuring stable material properties.High Stability and Comprehensive Fault Mechanisms
Capable of 24-hour continuous full-load operation while tolerating grid voltage fluctuations of ±20% (for 400VAC three-phase models). Includes robust protection mechanisms against over-voltage,over-current,phase loss,and over-temperature conditions.
Industrial-Grade Protective Design for Safety and Reliability
Features an independent air-cooling or fully water-cooled structure,with PCBs treated with triple-layer conformal coating for enhanced durability.This design ensures reliable performance in harsh environments such as offshore platforms.Data Storage Capability
Heating temperature curves are displayed in real-time and stored within the system,allowing immediate access to live data or post-heating historical data download via USB drive.Multi-Segment Process Curves Control Mode
The system provides four programmable control modes
Constant Power - Fixed output stabilization
Power-Time Profiling - Customizable power ramping
Constant Temperature - Closed-loop regulation
Temperature-Time Profiling - Multi-stage thermal cycles
This multi-mode architecture ensures precise adaptation to diverse process requirements,from bulk material heating to precision thermal treatment applications.
Remote Control (Customizable)
The system integrates industry-standard communication protocols including WiFi/5G,RS485 (Modbus RTU), and Ethernet TCP/IP (Modbus TCP) for remote monitoring and control operations
Diverse Power Control Modes
The system supports output power regulation through analog signals (0–10 V, 0–5 V, 4–20 mA) and digital control interfaces, enabling versatile operation.
Technical data sheet
| S/N | Model | Parameters | Cooling water pressure/water flow | Dimension | Cabinet Weight | Handheld transformer weight |
1 |
HV580-4T0030AA | Power:30KVA Input voltage:3-Phase 380V（±15%） Frequency:3-50K Max.Input Current:46A | 4-7bar， ≧15L/MIN | W:300MM H:410MM D:550MM | 26.5KG | 4.5KG |
2 | HV580-4T0050AA | Power:50KVA Input voltage:3-Phase380V（±15%） Frequency:3-50K Max.Input Current:75A |
4-7bar， ≧25L/MIN | W:300MM H:450MM D:600MM | 32KG | 5KG |
3 | HV580-4T0080AA | Power:80KVA Input voltage:3-Phase380V（±15%） Frequency:3-30K Max.Input Current:120A | 4-7bar， ≧35L/MIN | W:650MM H:1500MM D:420MM | 102KG | 7KG |
4 | HV580-4T0120AA | Power:120KVA Input voltage:3-Phase380V（±15%） Frequency:3-30K Max.Input Current:190A | 4-7bar， ≧35L/MIN | W:650MM H:1500MM D:420MM | 110KG | 18KG |
5 | HV580-4T0200AA | Power:200KVA Input voltage:3-Phase380V（±15%） Frequency:3-15K Max.Input Current:200A | 4-7bar， ≧65L/MIN | W:1075MM H:1780MM D:500MM | 240KG | 35KG |
6 | HV580-4T0300AA | Power:300KVA Input voltage:3-Phase380V（±15%） Frequency:3-15K Max.Input Current:450A | 4-7bar， ≧95L/MIN | W:1075MM H:1780MM D:500MM | 270KG | 50KG |
7 | HV580-4T0500AA | Power:500KVA Input voltage:3-Phase380V（±15%） Frequency:3-15K Max.Input Current:750A | 4-7bar， ≧130L/MIN | W:1195MM H:1920MM D:600MM | 365KG | 75KG |
Applications：
Induction Hardening application
Induction brazing application
Ship plate straightening and leveling application
Boiler tube removal/installation applications
Busbar Welding for Hydrogenerator Stators/Rotors
Short-circuit Ring Welding
Bolt thermal removal application
Induction paint removal
Localized annealing application
HV580 Series Custom Induction Coils
Our bespoke induction coils are engineered to enhance efficiency,quality,longevity,and cost-effectiveness while enabling specialized processes.
Precision Electromagnetic Coupling:
Coil geometry (shape, turns, pitch spacing) is optimized for specific workpieces (dimensions, shape, material), ensuring optimal magnetic field coupling. This achieves unique process requirements and maximizes energy transfer efficiency.
Enhanced Product Quality:
Eliminates uneven heating caused by coil-workpiece mismatch, reducing rejection rates due to defects (e.g., cracking, distortion, inconsistent hardness).
Extended Coil Service Life & Reliability:
Efficient, uniform cooling channels are designed based on coil structure and power density. This guarantees sufficient cooling of critical zones (e.g., solder joints, workpiece-proximal areas) to prevent failure.
Safety and Usability:
Effective shielding and targeted design minimize electromagnetic interference (EMI) with surrounding equipment and personnel. Designs prioritize ease of installation, removal, and cooling system connections.
HV580 System Application Cases Connection Diagram
A：Portable induction heating system connection diagram
B：Cabinet induction heating system connection diagram
C：All-in-one induction heating system connection diagram
